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Help/advice on lower control arm bolt hole

7.2K views 20 replies 11 participants last post by  ironhead79  
#1 ·
I have a 1991 notchback that I'm installing a MM extreme duty adj lower control arms, tq arm and panhard bar setup. I started to install the lower control arms and noticed that the bolt holes are oblong, there seems to be about a 1/16" to 1/8" too big. I have the correct bolts they are the 12mm ones. I took off some south side lower control arms which came on the car and I'm not sure if they caused this to happen or what. I need to know if this is suppose to be this loose or is this something that needs to be repaired? This is my daily driver in the summertime, has a single turbo shooting for 550-600 at the tires. If I'm supposed to fix this how would you go about doing that? Thanks, Karl

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#3 ·
Yes, that needs repairing. Your best bet if you're making power like that is probably to weld in some torque box reinforcements like UMI's. They'll provide their own perfectly-sized, perfectly-shaped holes for your LCA's and tie the load paths up into the body instead of just the weak torque box.

Southside machine bars have to be the worst thing to ever happen to torque boxes.
 
#5 ·
These are great.

It's up to you. repair the hole and possibly have it happen again..

install UMI "battle boxes" which would help..

up to you, do you feel like installing those wild rides boxes? if so, go for it.. if not, the UMI ones would be the route I would take.

If someone else is doing the install, pay the extra money and get the wild rides ones.
 
#12 ·
10.9 is the grade of bolt,it would be best to just ignore that post all together.
 
#19 ·
Something else is wrong then...I would guess you are using the wrong sized bolts. They are probably to small around which caused excess slack between the mount and bolt and the caused it to bore itself out.

Your only option is to upgrade the bolt sizes.

Drill out the mounting points, drill out your control arm mounting holes and install new hardware that you know is the correct size.

I don't this on my car with MM lower control arms cause the holes were bored out slightly. I was able to use 1/2" hardware and all was good. If need be you can go up to 5/8"....


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#20 ·
Yes, you should upgrade bolt size. I use a 3/4 bolt directly through the rod end on chassis side and 9/16 everywhere else. Get a good 9/16 drill bit to enlarge the holes.

The 3/4 holes I think we used a stepped bit.

UPR carries larger bolt kits, my 9/16 stuff came from them. UPR uses grade 8 bolts. The 3/4 we got from McMaster Carr. I do not think they were grade 8 as they are big enough where it is less of an issue.


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