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F2 Procharged 410W Build - more than just the motor

12K views 102 replies 16 participants last post by  ndmp40  
#1 · (Edited)
I am putting my 9.5" deck windsor back together for some fun this summer and thought we could use some content around here. My goal is to have this thing running this spring for some of the events we have around the Dallas area.

The engine is made up of:
Ford Racing 4.040" bore 9.5" deck N block - wet sump, cleveland mains, 4 bolts on center three main caps
4.0" stroke Eagle crank
6.2" Eagle rods
JE flat top pistons
Ed Curtis special - Flowtech Stage IV solid roller 3/4 race B cam (around .700 lift and 250-260 duration)
Comp Cams 967879B-16, .875" diameter, .050" offset on the intake
Trick Flow 3/8" moly pushrods, 8.750" and 8.800"
Danny Bee belt drive
Brodix 15 degree head hunter heads, 2.15/1.625 valves, 62 cc chamber, CNC ported by Kuntz Power, this is their small valve port since the 4.040" shrouds the valve
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Edelbrock Super Victor intake manifold 29245 ported by Kuntz Power with 105mm throttle body

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T&D shaft mount rockers, 1.7 ratio, steel exhaust rocker

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The engine will be 11.0:1 static compression and run on E98 along with a Procharger F2 making ~20 psi at 7000 rpm.

The transmission is a BTE top sportsman powerglide with a Chance bolt together steel converter that stalls to 4400 rpm on the brake.

Engine management is a Holley Dominator setup with dual O2 sensors

Fuel system consists of Holley 160 lb injectors and an Aeromotive 5.0 brushless pump.

In the prior iteration this engine had 225cc Twisted Wedge R heads and a cam that was less ideal. It was fast enough to have fun and did around 9.40s@145mph and 6.0s in the 1/8th mile. It did tend to run out of steam at about 6800 rpm and was right near that when going through the lights at the end of the track. As part of this upgrade, I wanted to extend useable rpm to 7200 or so. My only real goal here is to go as fast as possible without grenading the externally balanced bottom end.

I will post more pics as they become available.
 
#3 ·
Those head hunters look like some bad dudes. Did they reduce the valve size due to the 4.040 bore?

Any reason you’re not doing Bosch 210s for injector? I’d think the 160s will be totally maxed out on e98.

What are you doing for blower drive?
 
#4 ·
Those head hunters look like some bad dudes. Did they reduce the valve size due to the 4.040 bore?

Any reason you’re not doing Bosch 210s for injector? I’d think the 160s will be totally maxed out on e98.

What are you doing for blower drive?
In their notes it has the head port as a "small intake", so I assume it is a different program for smaller valves and bores.

The 160s are fine because I run around 70 psi of base fuel pressure and 90 psi of fuel pressure under boost, the brushless pumps don't lose volume at higher pressures like a regular pump. I can switch if I need to but I'll probably go beyond 210s if I do.

Blower drive is just a side slinger right now.
 
#7 ·
Those T&D rockers are snazzy! Love the Brodix head hunters too! . If I could do my 430W all over again I'd run those with a max effort NA deal and shoot for close to 2 HP per cubic inch. My TFS R Series 430W made 716/592 with a heavy ring pack, heavy Oliver steel rod, h-13 tool steel pins, Lunati sig series crank. Bottom end wayy over built for big boost, could've gotten away with lighter rotating assy, but I'll take what I have and enjoy. We swapped out to a 3 stg aviaid dry sump system so we could fit the Detroit Speed Aluma frame cradle (68 Falcon) without oil pan clearance issues.
Your combo will be badass. Get all you want now and use the parts you think you'll need while your in there. Good luck and I'll be following this one.
 
#10 ·
Those T&D rockers are snazzy! Love the Brodix head hunters too! . If I could do my 430W all over again I'd run those with a max effort NA deal and shoot for close to 2 HP per cubic inch. My TFS R Series 430W made 716/592 with a heavy ring pack, heavy Oliver steel rod, h-13 tool steel pins, Lunati sig series crank. Bottom end wayy over built for big boost, could've gotten away with lighter rotating assy, but I'll take what I have and enjoy. We swapped out to a 3 stg aviaid dry sump system so we could fit the Detroit Speed Aluma frame cradle (68 Falcon) without oil pan clearance issues.
Your combo will be badass. Get all you want now and use the parts you think you'll need while your in there. Good luck and I'll be following this one.
Your bottom end sounds like the one that will come after this. I want something like you described with the appropriate camshaft to go 8,000 rpm.
 
#12 ·
As far as a sbf head that will accept a pretty easily accessible intake, the head hunters are a pretty solid option.

You can pretty much keep the same cooling system a fox body has and everything just goes right together.
 
#15 ·
I'm pretty sure those TW R Series can be welded up and make a good NA head without tons of cylinder pressure or Nitrous. Good to know the Brodix HH is the same exhaust adapter as the TW R Series because I'm having another set made since the ones I had made by Sanderson won't clear the Detroit Speed engine mounts, but f I ever want to turn up power the HH will work with same headers in the current 68 Falcon with DSE front end.
How much cylinder press were you running before? I remember seeing your build on my other post when we were building the 430W. That's the Achilles of the TW R head is the spark plug boss in the chamber. Was it an older casting? Not sure if this problem still occurs with newer castings? Cool build by the way!
 
#16 ·
I'm pretty sure those TW R Series can be welded up and make a good NA head without tons of cylinder pressure or Nitrous. Good to know the Brodix HH is the same exhaust adapter as the TW R Series because I'm having another set made since the ones I had made by Sanderson won't clear the Detroit Speed engine mounts, but f I ever want to turn up power the HH will work with same headers in the current 68 Falcon with DSE front end.
How much cylinder press were you running before? I remember seeing your build on my other post when we were building the 430W. That's the Achilles of the TW R head is the spark plug boss in the chamber. Was it an older casting? Not sure if this problem still occurs with newer castings? Cool build by the way!
Not sure on the cylinder pressure, it was 9:1 compression, 20 psi of boost with a mid 250s duration solid roller and a 112 lobe seperation. I would have to get out the cam card to get it completely right. The pressure seemed very reasonable because it was very tolerant of timing, I was at about 26 degrees all in when it scorched a piston. It went lean on the passenger side bank and I think that was because of the Holley system (long story)

The cracked R heads were just building a little pressure in the cooling system under boost. There was never any water in the oil or the intake ports that I could see. They were very old castings, I bought them around 20 years ago so they were "fully depreciated".
 
#32 ·
20 to 21 psi was the peak boost and it makes around 7-8 psi on the transbrake stalling at 4,400. Timing on the 9.45 pass was 26 at the peak but my compression was around 9:1. It was fine with the 26 degrees of timing but one bank went lean and scorched piston #1. Target AFR was 11.5 but one bank of the engine went up into the 13s. I believe this was a Holley software issue, as it has happened to others when using some of the version 5 software. 60 foot was 1.41.

The plan with this new build is to run the latest Holley software and run a 10.8:1 AFR.
 
#38 ·
Nice build you have there. I'm using the 15 degree head hunters with a dart SHP 9.5 block. Was thinking either turbo or with what you have. Great to finally see some reviews and thoughts on the HH, and the car combinations. Seems like not many people are using them in the forums. Good luck with the car.
 
#40 · (Edited)
I got the shortblock on the stand and took a few pics today. You can see in the last pic that the Brodix HH head seems to take a standard valve relief that is just slightly modified for the 15 degree angle. This works perfectly for me since if this shortblock survives its tour of duty this summer I am going to be putting it in a 1994 Cobra that I own which has high ports.


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#45 ·
One thing I noticed is that the spark plug does not go all the way into the chamber. Brodix lists the head as taking a 14mm gasketed plug with a .750" reach. I am wondering if I may need a little more reach. This is an NGK-R5671-8 plug installed which is a .750" reach.

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