Hi, everyone!
I've been having a real problem with my 2002 GT, let me lay out the timeline for you.
Back in June, my fuel pump went out. Had it towed back to my shop, and in the process of testing the fuel pump, the PCM suddenly stopped functioning. All of a sudden, I had all dashes on the odometer, fans blazing away, and blinking THEFT light. At the same time, my scan tool lost the ability to communicate with the scan tool.I WAS testing voltage to the fuel pump at the time, if I caused the failure, I'm honestly unsure. But I digress.
I started out by checking all my fuses, these all tested good, and I showed to have power through them. Checked the CCRM, was getting power in, and getting power out to the PCM. I did go ahead and change the CCRM as the original had signs of water intrusion. Pulled the PCM, did a pinout test, and confirmed that I had good power and good ground integrity, and while I was at it, I ohmed the SCP data lines to make sure that I didn't have an SCP data bus failure. At this point, I was pretty confident that the PCM did indeed fail, so I went to AutoZone, and bought a remanufactured Cardone PCM, programmed my keys to it, and hey, back in business. Everything communicates, still no fuel delivery, but we knew the pump was done, so we changed the fuel pump out, and it roared back to life.
While getting this PCM learned, I noticed it had terrible idle issues, and pretty much fired the cooling fans whenever it pleased, not following Ford's strategy at ALL. So I warrantied it out after 500 miles of driving, and got a replacement. Installed it, programmed the keys, and let it relearn. Everything seemed to be working correctly at this point.
After 4 weeks or so, I hopped in the car to go somewhere, and it would not start. Odometer was up, but the THEFT light was blinking, and the car would not start. Keyed on and off a couple of times, and it restarted like nothing was wrong. Pulled codes, and got a SCP Data Fault code. Same code I got when the original PCM went out. So I said, OK, I got a POS, we'll just defect it out, and get another. And that's what we did.
Got the new one in, programmed the keys, relearned it, and it ran beautiful, better than ever, really. Another month goes by, and now this one has begun acting up. Flashing THEFT light, odometer all dashes, fans activating at key on, and with the obligatory SCP data fault codes. This one started out kind of irregular. It has progressed now to where the car does not start more than it does start. So, once again, I began the entire diagnostic process over again. This time, I started by checking and cleaning all grounds, checking the fuses, checking power at the fuses, then going in and checking power at the ignition switch, both coming in and going out, power to the CCRM, power from the CCRM, pin out tests for ground and power at the PCM, and pinpoint test for SCP data line integrity. I also went so far as to check the HEC. It passed every test I threw at it. Everything has passed so far.
So here's my questions:
1. Are Cardone reman PCM's really THIS bad?
2. What's the usual failure mode for a PCM in a Mustang? Do they simply fail to start, or when they go, is it normally this same set of symptoms - the theft lights, the fans, and the odometer?
3. Does anyone have any recommendations for a PCM other than a Cardone?
4. Does anyone have any recommendations of things to test before I call another bad PCM?
After 35 years fixing cars, I have a very very hard time replacing PCM's (except a Jeep), especially when they kind of do the same thing. Normally that tells me that the car has another problem, but this car was 100% reliable before the original PCM and fuel pump failed, and I honestly can't find another smoking gun here.
Thanks for reading my long-winded thing, and if you can help me, you'll get my adoration, and a beer.
Tim
I've been having a real problem with my 2002 GT, let me lay out the timeline for you.
Back in June, my fuel pump went out. Had it towed back to my shop, and in the process of testing the fuel pump, the PCM suddenly stopped functioning. All of a sudden, I had all dashes on the odometer, fans blazing away, and blinking THEFT light. At the same time, my scan tool lost the ability to communicate with the scan tool.I WAS testing voltage to the fuel pump at the time, if I caused the failure, I'm honestly unsure. But I digress.
I started out by checking all my fuses, these all tested good, and I showed to have power through them. Checked the CCRM, was getting power in, and getting power out to the PCM. I did go ahead and change the CCRM as the original had signs of water intrusion. Pulled the PCM, did a pinout test, and confirmed that I had good power and good ground integrity, and while I was at it, I ohmed the SCP data lines to make sure that I didn't have an SCP data bus failure. At this point, I was pretty confident that the PCM did indeed fail, so I went to AutoZone, and bought a remanufactured Cardone PCM, programmed my keys to it, and hey, back in business. Everything communicates, still no fuel delivery, but we knew the pump was done, so we changed the fuel pump out, and it roared back to life.
While getting this PCM learned, I noticed it had terrible idle issues, and pretty much fired the cooling fans whenever it pleased, not following Ford's strategy at ALL. So I warrantied it out after 500 miles of driving, and got a replacement. Installed it, programmed the keys, and let it relearn. Everything seemed to be working correctly at this point.
After 4 weeks or so, I hopped in the car to go somewhere, and it would not start. Odometer was up, but the THEFT light was blinking, and the car would not start. Keyed on and off a couple of times, and it restarted like nothing was wrong. Pulled codes, and got a SCP Data Fault code. Same code I got when the original PCM went out. So I said, OK, I got a POS, we'll just defect it out, and get another. And that's what we did.
Got the new one in, programmed the keys, relearned it, and it ran beautiful, better than ever, really. Another month goes by, and now this one has begun acting up. Flashing THEFT light, odometer all dashes, fans activating at key on, and with the obligatory SCP data fault codes. This one started out kind of irregular. It has progressed now to where the car does not start more than it does start. So, once again, I began the entire diagnostic process over again. This time, I started by checking and cleaning all grounds, checking the fuses, checking power at the fuses, then going in and checking power at the ignition switch, both coming in and going out, power to the CCRM, power from the CCRM, pin out tests for ground and power at the PCM, and pinpoint test for SCP data line integrity. I also went so far as to check the HEC. It passed every test I threw at it. Everything has passed so far.
So here's my questions:
1. Are Cardone reman PCM's really THIS bad?
2. What's the usual failure mode for a PCM in a Mustang? Do they simply fail to start, or when they go, is it normally this same set of symptoms - the theft lights, the fans, and the odometer?
3. Does anyone have any recommendations for a PCM other than a Cardone?
4. Does anyone have any recommendations of things to test before I call another bad PCM?
After 35 years fixing cars, I have a very very hard time replacing PCM's (except a Jeep), especially when they kind of do the same thing. Normally that tells me that the car has another problem, but this car was 100% reliable before the original PCM and fuel pump failed, and I honestly can't find another smoking gun here.
Thanks for reading my long-winded thing, and if you can help me, you'll get my adoration, and a beer.
Tim