I’m on the verge of giving up and selling this car.
i Started getting a couple of codes for EGR. I already knew there was no EGR tube, the nipple on the header was capped and the inlet on the EGR valve was plugged. The solenoid was installed and hooked to electrical and vacuum, and the DPFE was installed and hooked to electrical. The nipples on the DPFE were just open to atmosphere.
I decided I was going to reinstall the EGR system (it was gone when I bought the car), so I bought a new valve, solenoid, DPFE sensor, tube and the pressure lines to the sensor. I installed everything and right off the bat it sounded much better. Idle sounded stout and it never even considered dying. I drove it for a bit, and it started randomly making a popping sound and had a random slight hesitation (like a misfire) when cruising and light acceleration. I drove it to work the next morning and the check engine light came back on. This time it was P0402, excessive EGR flow. My exhaust also smelled funky. I can’t even describe it, it was an exhaust smell I’v never experienced. Even the security guard at work commented on it.
i did some reading and found some troubleshooting tips for the EGR solenoid and the dpfe. One was to probe the solenoid signal wire and at idle, ground the probe. This should cause it to stumble a bit and drop the voltage a bit (cut in half in the video). Voltage dropped from 12.8 to around 10.9, and no change in idle. This was a cheap doorman solenoid I bought on Amazon, so I reinstalled the original one. When I grounded the probe with the original one, I could hear the valve open and the exhaust gas flow through it and it started to stumble, as it should. Voltage dropped to around 8v. I shut it off, put everything up and decided I was going to just go to oreilly and get a new one (Standard ignition brand, not doorman). When I got in it and cranked it, it immediately stalled out again. I cranked it again and it stalled again, 2-3 more times. Eventually, I hit the gas and slowly let off and it held. I went to oreilly and got the new one, installed it in the parking lot. When I cranked it, it stalled again.
I did the same as before and got it to idle, then went for a drive. I drove all over town, spent about 30 minutes. Got up on the highway for a bit, drove through town, hard acceleration, light acceleration. Never stalled and no check engine light.
interestingly, with the new EGR solenoid seemingly functioning properly, isn’t didn’t sound nearly as stout and it feels slightly more sluggish by comparison (could be in my head, it’s not a huge difference).
I’m lost, and incredibly frustrated at this point. So much so I’m honestly thinking of just unloading it and taking a massive loss. We’re selling the house and moving to an apartment, so I won’t have anywhere to work on it. I either need it fixed in the next 30 days, or gone. At this point, I’m leaning toward the latter.