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CORRAL UNIVERSAL RATING SYSTEM:
| Difficulty (Easy 1-10 Difficult) |
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Easy |
| Special Tools (Few 1-10 Many) |
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Few |
| Price (Cheap 1-10 Expensive) |
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Cheap |
| Quality (Poor 1-10 High) |
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N/A |
| Improvement (None 1-10 Alot) |
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N/A |
| Customer Service (Poor 1-10 Good) |
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N/A |
Introduction
Buying an MSD RPM Activated Window switch is a wise investment when using any
nitrous system. The MSD Window Switch can help you launch more consistently by
allowing you to select where in the engine's RPM range that the nitrous system
is activated. In addition, an MSD Window Switch can automatically shut down your nitrous
system before you happen to hit the rev-limiter (a smart thing to do, especially if
you run a wet nitrous system).
The "Nino" Adjustable RPM Module (ARM) was created to replace the expensive and
inflexible RPM plug modules that MSD sells for their RPM Activated Window
Switch. In order to come close to having the flexibility the "Nino"
ARM offers, you would have to buy the MSD Adjustable Low RPM Module
(1000 to 3000 RPM) plus all eight MSD Plug Module packs (3000 to 10,800 RPM),
which would set you back about $185! Total material cost for the "Nino"
ARM is around $5. This device was created specifically for the MSD RPM Activated
Window Switch, but the underlying idea can be used to make modules for other
types of RPM switches.
Special Notes
All parts were purchased from Radio Shack. The part number for the crimp terminals
corresponds to a package that contains six terminals. Radio Shack offers a package
with four terminals for a couple cents less, but it might save you a trip to buy the
six-terminal package in case you accidentally break one. If you find a slightly
longer crimp terminal of the same diameter, buy it, as these where a little short
(but they will work just fine.)
Some of you may wonder why I used a 4.7K-ohm potentiometer and not just two 10k-ohm
potentiometers. Well, I figured I would never want to activate my nitrous anywhere
after 5000 RPM (!). Plus, by choosing the 4.7k-ohm potentiometer I can adjust the
"ON" setting more accurately because each incremental turn of the potentiometer
is a smaller change in resistance when compared to the 10k-ohm potentiometer.
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Assembling The ARM
Begin by marking the holes on the enclosure according to the Figure 1. Notice the
dimensions for the holes are referenced from the middle of the rectangular trench.
Drill the four holes and make sure that the potentiometers will turn freely when
inserted. You may have to make the holes a little bigger than the drill bit to get
it perfect, but don’t make them too big or everything will fit loosely.
Insert the four crimp terminals until the barbs lock the terminal into place.
Glue the terminals to the inside of the enclosure, making sure that they are aligned
straight and that you leave a clean spot for soldering. Cut four small pieces of wire
and solder one end of each wire to each terminal.
Before you solder the potentiometers, turn both of them all the way counter-clockwise
with the screwdriver. Notice that there is a large and small groove on the heads of the
potentiometers. Insert the 4.7k-ohm potentiometer into the left hole in the enclosure and
position the potentiometer so the large groove points to 7 o’clock. Hold the potentiometer
in this position and glue it into place. Repeat this procedure with the 10k-ohm potentiometer.
Now, notice that there are three legs on the potentiometers, one "middle" leg
and two "side" legs. Beginning with the 4.7k-ohm potentiometer, connect one lead
from the multimeter to the "middle" leg and the other lead to either of the
"side" legs. If the multimeter reads zero or very low resistance then you have
found the legs that are going to be soldered to the terminals. If you get a resistance
near 4.7k-ohms then keep one lead on the "middle" leg, and change the other lead
to the other "side" leg. Now you should get a very low resistance. Do the same
for the 10k-ohm potentiometer.
You are almost ready to solder the potentiometers, but first you need to orient both halves
of the enclosure correctly. When the enclosure is assembled you want to have the 4.7k-ohm
potentiometer on the left AND the crimp terminals on the bottom (see the illustration).
Now that you have everything oriented correctly, open the enclosure and solder the
corresponding terminals to the CORRECT legs of the potentiometers. Assemble the enclosure
and we are ready to test.
Testing The ARM
Using the multimeter, check the resistance between the 4.7k-ohm terminals. If you haven’t
rotated the potentiometer, it should still read a very low resistance. Now turn the
potentiometer all the way clockwise and the resistance should read very close to 4.7k-ohms.
Check the 10k-ohm terminal resistance. If there is no change in resistance after turning a
potentiometer, then a wire must have become loose so check its connections.
Determining RPM with a multimeter
I picked up this valuable piece of information, along with the idea of using
potentiometers, on the net (thanks KK). Basically, the formula goes like this:
Desired RPM = (Resistance in ohms) + 1000
So, say you want to activate the nitrous at 3500 RPM and cut it off at 6500 RPM.
Using the screwdriver you would turn the 4.7k-ohm potentiometer until the multimeter
reads 2.5k-ohms (or 2500 ohms). Similarly, you would turn the 10k-ohm potentiometer
until the multimeter reads 5.5k-ohms (or 5500 ohms).
Labeling the "tach gauges" on the ARM
There are several options here:
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You can set the potentiometers to the desired RPM
and not label anything. In this case, you may want to carry a multimeter in case you
want to "tune" the nitrous at the track or on the street.
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Using the multimeter you can mark off key
RPM points (2000, 3000, 4000, etc.) around the potentiometers (so they’ll look like
tachometers, see illustration), enabling you to make rough adjustments without a multimeter.
In this case, remember that most factory tachometers are off by a couple hundred
RPM so, what you "dial in" on the ARM and what you see on the car’s tach
may be different. If you use an aftermarket tach, this method would be a good choice
since the tach and the ARM will likely match exactly.
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You can use you car’s tachometer to mark off
key RPM points on the enclosure. The following instructions may differ depending
on how you have your nitrous kit installed, but I think you’ll get the idea.
Connect the "Nino" ARM to the MSD Window Switch, turn the car on, arm
the nitrous system, but KEEP THE BOTTLE CLOSED! Rev the engine to, say, 3000 RPM and
hold it steady. Turn the 4.7k-ohm potentiometer until you hear the solenoids (or
the relay) click. Label the position of the potentiometer as 3000 RPM. Do
this for all the RPM points you want to label. This method will match the RPM
points between the car’s tachometer and the ARM.
Installing the "Nino" A.R.M.
Once you have set up the desired RPM points, you can insert the ARM into the MSD
RPM Activated Window Switch. If you hooked up everything correctly, the 4.7k-ohm
potentiometer will be logically positioned on the same side as the Window Switch’s
"ON" label. You will now have complete control of your nitrous system’s
activation and shut-off RPM. If the nitrous is coming on a little too early resulting
in E.T.-robbing wheelspin, simply experiment with a higher "ON" RPM until you
find the optimum setting for the existing track or street conditions. You should probably
"set and forget" the shut-off RPM at a couple hundred RPM before redline. Now
when you flip the switch, your nitrous system is truly ARM’ed. Happy hunting.
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