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CORRAL UNIVERSAL RATING SYSTEM:
| Difficulty (Easy 1-10 Difficult) |
 |
Easy |
| Special Tools (Few 1-10 Many) |
 |
Few |
| Price (Cheap 1-10 Expensive) |
 |
Cheap (<$20) |
| Quality (Poor 1-10 High) |
 |
Good |
| Improvement (None 1-10 Alot) |
 |
Some |
| Customer Service (Poor 1-10 Good) |
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N/A |
UPDATE
MavroMont Industries has now released an ashtray door spring
to make this kit truly complete. The new spring provides
better tension than the OEM spring and can be had for an
additional $2.95 above the kit's price.
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By now I'm sure that by now many of you with 87-93 Mustangs have found
that the assmbly holding the ashtray door spring broke a long time ago.
Now you're left with a door that flops about and bounces with each
bump in the road. If you're a stickler for details like we are,
you've probably grown quite tired of this situation. Up until
a few months ago there was nothing you could do about it.
MavroMont
Industries has developed a special repair
kit to repair broken ashtray door assemblies. If your door isn't
broken yet, this kit will reinforce the mounting to ensure
that it doesn't break in the future. The kit we received
included machined metal reinforcements and all necessary
screws and hardware for installation. The directions were
extremely thorough and detailed. We have to admit that
we were a little intimidated by their length, but the
detail proved very valuable and they were quite easy to
follow.
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TOOLS
Drill, including a 7/64" and 5/64" drill bit
Flat head screw driver
Phillips head screw driver
Socket set and ratchet
Pliers
Utility knife or Dremel tool/metal file
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Installation was relatively easy and required no special
tools. The only problem was that our kit did not include
a replacement spring. You'll need a drill, a 3/16ths
and 1/8th inch drill bit, pliers, flat head screw
driver, XXmm Socket, Ratchet, and either a metal file
or a dremel tool with a grinding or sanding bit.
The first thing that needs to be done is that the
battery should be disconnected. You will be working
near the power lead for the cigarette lighter which is
always "hot," even when the car is shut off. Once you
have disconnected the battery, the
center console must be removed. To do this, however,
requires that the arm rest and shifter boot must
be removed first.
Console Removal
Shifter Boot Removal
You may not have to remove
the shifter boot all the way. Simply lifting it up may
give you enough room to work. This car was an automatic
thus we needed to remove the shifter trim completely as
there was no "boot" to hold the trim on.
- Gently pry up
the square plastic trim, that surrounds the shifter
boot, from the center console. It will unsnap from the
console at each of the four corners of the trim.
- Now
lift the
the boot up over the shift knob so that it is out of the
way.
Arm Rest Removal
-
Remove the two
oval shaped cover pieces, located on either side of the
arm rest supports, near the floor.
- Using an 8mm
socket, remove the
four screws from the arm rest supports.
- Lift
the arm rest from the center console.
Center Console Removal
- Remove the ash tray.
- Unscrew
the two
screws at the front of the console, nearest the shifter.
- Unscrew the two
trim screws at the rear of the console.
- Lift the console
up some. You will not be able to lift it completely
as the wiring for the power mirror control and the cigarette lighter
will keep the console from lifting fully.
- Carefully remove
the power lead from the center of the cigarette lighter.
- Remove the harness
from the power mirror control.
-
Now lift the center
console tray out.
Console Preparation
Ashtray Door Removal and Prep
Mustangs made before 1989
will have metal ashtray doors, while those manufactured after
that time will have a plastic door. Physically the two are shaped
slightly differently at their hinge connecting points. Depending
upon which type of door you have determines how you will need
to modify the hinge mount.
Our door was metal and required that we
grind off part of
the door hinge material. The plastic doors require some
cutting of the material. This step was relatively easy and only
required about two or three minutes with a dremel tool. If
you are doing this step with a file it may take you
a little longer.
Remove the spring (if it is still attached), and then remove the door
and complete the above steps. Once you have completed this you're
ready to begin attaching the MavroMont Industries bracketry to
the console.
Bracket Installation
The next step is to install the
bracket to the center console. What condition your console is in
will determine how you need to mount the brackets. If the spring
tab is broken off, you will mount the bracket at a slight angle.
If your tab has not broken off then you will mount the bracket directly
to the spring tab.
Our spring tab was in tact so we followed the procedures for mounting
the bracket to the tab itself. We drilled two holes in the spring tab
while holding the bracket tightly
against the tab with a pair of pliers. This helped to ensure proper
alignment of the holes as we drilled. We then
screwed the bracket to the tab
using the supplied hardware.
Hinge Installation
In some cases, like ours, the hinge
next to the cigarette lighter gets damaged. The kit also includes a
repair for this malady as well. We simply drilled a small hole, installed
a new screw which was included with our kit, and then tightened it down.
This new screw will act as the
hinge for the ashtray door.
Final Installation
The last step is to put everything back
together. Re-install the ashtray door into the center console. Re-connect
the door's spring using the new MavroMont spring tab. Finally, re-install
the center console into the car and connect all the wiring harnesses and
attach all the interior pieces. The entire install shouldn't take much more
than an hour.
The kit can be purchased online through MavroMont's web site, or over the phone.
For purchasing information contact:
MavroMont Industries
info@mavromont.com
http://www.mavromont.com
(281) 451-5650
(281) 398-6873 (FAX)
P.O. Box 5527
Katy, TX 77491
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